ISO 9001:2015 & IATF 16949:2016 Exemplar Global Lead Auditor Training

Course Summary

This five-day course provides hands-on training in conducting ISO 9001:2015 and IATF 16949:2016 audits, covering all audit stages, Core Tools, and Customer-Specific Requirements, and is ideal for professionals involved in quality audits or QMS development.

Upcoming Events

Event Details

40 hours

Combination lecture and classroom exercises
Available virtually in conjunction with a partner organization

 

Description

This five-day course was developed to cover all requirements of both the ISO 9001:2015 and IATF 16949:2016 standards, including the new IATF 16949 requirements for Internal and Second Party Auditors (clauses 7.2.3 and 7.2.4) regarding Core Tools and Customer-Specific Requirements. You’ll learn how to interpret the verbiage of the ISO 9001:2015 & IATF 16949:2016 Standards and apply it to your own organization. We’ll take you through the full audit process, including: audit planning and preparation, opening meetings, document review, interviewing auditees, closing meetings and reporting. Training includes easy-to-use tools to simplify the auditing process.

This is a practical, how-to course that is not bogged down in academic discussions. We use case studies, role-plays, and other real-life practice exercises to keep the training active and build competence.

Who Should Attend

This course is designed for quality professionals in the automotive industry, and recommended for:

  • Individuals who want to apply for certification as a certified QMS internal auditor, QMS auditor, or QMS lead auditor
  • Individuals who will be auditing IATF 16949:2016 quality management systems

Learning Objectives

Through training, participants will learn to:

  • Understand the application of quality management principles in the context of ISO 9001:2015 and IATF 16949:2016.
  • Relate the quality management system to the organizational products, services, activities and operational processes
  • Relate organization’s context and interested party needs and expectations to the planning and implementation of an organization’s quality management system
  • Understand the application of the principles, procedures and techniques of auditing
  • Understand the conduct of an effective audit in the context of the auditee’s organizational situation
  • Understand the application of the regulations, and other considerations that are relevant to the management system, and the conduct of the audit
  • Practice personal attributes necessary for the effective and efficient conduct of a management system audit
  • Establish, plan, and task the activities of an audit team
  • Communicate effectively with the auditee and audit client
  • Organize and direct audit team members
  • Prevent and resolve conflict with the auditee and/or within the audit team
  • Prepare and complete the audit report
  • Understand the purpose and applicable uses of the core tools
  • Link the core tools to IATF 16949 Lead Auditor Training requirements
  • Explain the importance of Customer-Specific Requirements

Course Outline

Day One

  • Introduction and Welcome
  • The ISO and IATF Standards Explained
  • Introduction to ISO 9001 and IATF 16949
  • ISO 9001:2015 and IATF 16949:2016 Requirements
    • Group Exercise: Context of the Organization
    • Group Exercise: Interested Parties
    • Group Exercise: Audit Scenarios

Day Two

  • ISO 9001:2015 and IATF 16949 Lead Auditor Training Requirements (cont’d)
    • Group Exercises: Audit Scenarios (cont’d)
    • Independent QMS Written Exercise
  • Introduction to Turtle Diagrams and Audit Trails
  • Management of Audit Programs
  • Audit Planning and Preparation

Day Three

  • Performing the Audit
    • Breakout Exercise 4: Performing an Audit
  • Conducting a Process Approach Audit
  • Conducting an Audit of Risk Planning (6.1)
  • Writing Nonconformity Statements
    • Breakout Exercise 5: Writing Nonconformity Statements
  • Closing Meeting
  • Completing the Audit Report
  • Corrective Action and Closeout

Day Four

  • Linking Automotive Core Tools to IATF 16949
  • Customer-Specific Requirements
    • Management Systems Auditing Written Exercise
    • CSR/Core Tools Examination

Day Five

  • Leading Audit Teams
  • Management System Certification Scheme and Auditor Qualifications
    • Leading Management Systems Audit Teams Written Exercise
  • Review of Audit Process and Audit Management Strategies
    • Leading Management Systems Audit Teams Mock Audit Case Study
      • Including scenarios on Risk-Based Thinking and a Process Flow/PFMEA/Control Plan Manufacturing Process Audit Scenario
  • Practical Application of Audit Principles and Instructor Interviews

Prerequisites

An understanding of both ISO 9001 and IATF 16949 requirements and/or work experience in applying IATF 16949 are recommended.

Instructors

FAQ

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